Ginwate CNC — home
Rotary-Axis CNC Machining

4-Axis CNC Machining —
Multi-Side Precision, Single Setup

Ginwate's 4-axis machining centres add a rotary A-axis to standard 3-axis motion, unlocking circumferential features, helical milling, and multi-face work — all in one clamping with no repositioning error.

±0.005mmAchievable Tolerance
4 AxesRotary + Linear
Automotive & EnergyGrade Parts
24hQuote Turnaround

3-Axis vs 4-Axis vs 5-Axis

Understanding where 4-axis fits in the machining spectrum helps you specify the right process and control cost.

3

3-Axis Machining

  • Flat faces and prismatic geometry only
  • Multiple setups for angled features
  • X, Y, Z axes only — no rotation
  • Cost-effective for simple prismatic parts
Best for:

Brackets, plates, housings with simple geometry

4

4-Axis Machining

Best Value
  • Adds rotary A-axis to XYZ motion
  • Cylindrical parts and radial features
  • Radial holes, slots & helical features
  • No re-clamping for multi-side work
Best for:

Shafts, cams, impeller pre-forms, cylindrical housings

5

5-Axis Machining

  • All 5 axes move simultaneously
  • Complex freeform curved surfaces
  • Turbine blades & medical implants
  • Highest capability — highest cost
Best for:

Turbine blades, impellers, complex moulds, aerospace parts

How 4-Axis Machining Works

We offer both continuous and indexed 4-axis machining. Our engineers will recommend the most cost-effective approach for your part geometry.

Continuous 4-Axis

Continuous 4-Axis Milling

The A-axis rotates simultaneously with XYZ linear motion. The tool follows a helical or spiral path around the workpiece — enabling cam lobe profiling, helical grooves, and spiral features in a single continuous pass.

  • Helical milling and cam lobe machining
  • Spiral features and worm profiles
  • Continuous rotary contouring
  • Best surface finish on rotary features
Typical tolerance:±0.005–0.01mm
Indexed 4-Axis

Indexed 4-Axis Machining

The A-axis locks at fixed angular increments between cuts. The part rotates to each index position and standard 3-axis milling machines radial holes, flats, and slots — without unclamping the workpiece.

  • Multi-face machining in one clamping
  • Radial holes and flats around shafts
  • Evenly spaced slots and keyways
  • Lower cost than continuous 4-axis
Typical tolerance:±0.005–0.02mm

Why Choose 4-Axis Machining?

Six practical advantages that make 4-axis the right choice for cylindrical, rotary, and multi-face precision parts.

Multi-Face in One Clamping

Machine all radial faces, flats, and holes in a single setup — no re-clamping, no datum shift, consistent positional accuracy across every face.

Helical & Spiral Features

Continuous A-axis rotation enables true helical milling, cam lobe profiling, and spiral grooves that are impossible on standard 3-axis equipment.

Cylindrical Part Accuracy

Round stock held and rotated on-axis eliminates repositioning errors. Concentricity and runout maintained to ±0.005mm on shafts and housings.

Shorter Tool Reach

Rotating the part to face the tool keeps overhangs short. Shorter, stiffer tooling means less deflection, better finish, and tighter tolerances.

Reduced Setup Time

One clamping replaces three or four separate setups. Less handling means faster throughput and fewer opportunities for human error.

Cost Bridge: 3-Axis to 5-Axis

4-axis delivers more capability than 3-axis at significantly lower cost than 5-axis — the right choice for cylindrical and rotary parts.

4-Axis Machining Specifications

Full technical specifications for both indexed and continuous 4-axis machining at Ginwate CNC.

SpecificationIndexed 4-AxisContinuous 4-Axis
Standard Tolerance±0.01mm±0.005mm
Achievable Tolerance±0.005mm±0.003mm
Max Part Diameter400mm300mm
Max Part Length1000mm800mm
Surface Finish Ra0.8μm0.4μm
Rotary Accuracy±0.05°Continuous
Best ForMulti-face partsHelical features

Materials for 4-Axis Machining

We machine all common engineering metals and engineering plastics on our 4-axis centres, from automotive aluminium to industrial PEEK.

Aluminum 6061Aluminum 7075Steel 4140Stainless 303Stainless 316LBrass C360Titanium Gr5Copper C110POMPEEK

Industries & Applications

4-axis machining is the process of choice wherever cylindrical geometry, rotary features, and multi-face accuracy must all be achieved cost-effectively.

Automotive & Motorsport

  • Camshafts & cam lobe profiles
  • Crankshaft journals
  • Gearbox shafts
  • Differential housings
Typical Tolerance

±0.005–0.015mm

Energy & Hydraulics

  • Pump shafts
  • Valve spools
  • Impeller pre-forms
  • Hydraulic manifold bodies
Typical Tolerance

±0.005–0.020mm

Industrial Automation

  • Lead screws
  • Servo motor shafts
  • Encoder wheels
  • Pneumatic actuator bodies
Typical Tolerance

±0.008–0.020mm

Design Tips for 4-Axis Parts

Five practical design guidelines to reduce cost, improve quality, and avoid common 4-axis machining pitfalls.

01

Keep L/D Ratio ≤ 4

Shaft length over diameter ratio above 4 causes deflection and chatter during machining. Design shafts with L/D ≤ 4 or use steady rests for longer workpieces.

02

Radial Hole Spacing

Space radial holes at least 2× their diameter apart. Holes too close together create thin walls between them that vibrate under cutting force and produce poor surface finish.

03

Helix Angle Limit

Keep helix angles ≤ 45° for standard 4-axis continuous milling. Steeper helix angles require 5-axis simultaneous motion — specify your helix lead and hand on the drawing.

04

Consistent Stock Diameter

Pre-turned round stock reduces 4-axis cycle time significantly versus square billet. Provide target stock diameter in your RFQ to allow for optimised material procurement.

05

Supply 3D STEP + 2D Drawing

Include helix lead, pitch, and hand of any helical features on the 2D drawing. 3D STEP alone is insufficient — helical intent must be explicitly called out.

Ready to Machine Your 4-Axis Parts?

Upload your 3D STEP file and get a 4-axis machining quote within 24 hours. Our engineers review every part for DFM before quoting.

From the Blog

Deepen your engineering knowledge

Free technical articles from Ginwate senior engineers